2018年11月5日星期一

Prospects for microwave drying of agricultural products

Fast and economical drying of agricultural materials and maintaining their good quality has always been an important subject for us to study. Generally, the drying method of agricultural products is time-consuming and slow, and the negative temperature gradient is formed from the surface to the inside, which is not conducive to water evaporation. At the same time, the first drying of the surface layer of conventional drying will hinder the diffusion of internal water. Moreover, hot air drying consumes a large amount of gas or fuel, which not only pollutes the environment, but also has a negative impact on the nutritional value of agricultural products. The microwave drying equipment is different from hot air and other drying methods. The grain directly warms up after absorbing microwave to form a smaller positive temperature gradient, which is conducive to the diffusion of internal moisture and greatly accelerates drying speed. It is a new technology worthy of in-depth study.
Professor M ujumdar, chairman of IDS, pointed out that since 1990, the price of dry energy has remained important, but it is no longer the most critical factor for drying research. It is now driven by the demand for new products and processes. At the same time, it is pointed out that hot air drying is not an environmentally friendly operation nowadays. Carbon dioxide produced by fossil fuel combustion is the main component of the so-called “green room effect”.
Based on these considerations, the general objective of current drying is “to remove liquids (usually water) at the fastest speed and to minimize adverse effects on the product; not to damage the environment and to invest the lowest funds and operating costs”.

2018年11月4日星期日

Microwave drying and its development

[Abstract] The principle and characteristics of microwave drying equipment and the basic composition of microwave drying system were analyzed. At the same time, the application of microwave drying equipment in agricultural products drying was predicted and analyzed.
[Key words] drying; microwave; microwave drying of agricultural products.
1 Fundamentals of microwave drying
1.1 principle of microwave heating
Microwave refers to electromagnetic waves with penetrating characteristics in the wavelength range of 1 m~1 m and frequency range of 3.0*102~3.0*105 MHz. The commonly used microwave frequencies are 915 MHz and 2 450 MHz. The magnetron of the microwave generator receives power from the power supply and generates microwave power, which is transmitted to the microwave heater through the waveguide. The materials that need to be heated are heated under the action of microwave field.
Microwave heating utilizes the principle of dielectric loss, and the loss factor of water is much larger than that of dry matter. Most of the energy released by electromagnetic field is absorbed by water molecules in the material. Generally speaking, due to Brownian motion, the arrangement of water molecules in dried materials is disorderly and rapidly changing. 

Microwave drying of sesame seeds

Materials and instruments
Zhi Zhi No. 14 white sesame (crude fat content 53.2%, crude protein content)
20.5% Pingyu Kangbo Huixin Oil Co., Ltd. provides absolute ethanol, ether, potassium hydroxide, sodium thiosulfate, glacial acetic acid, isooctane, potassium iodide and other reagents.
MAS-II atmospheric pressure microwave synthesis/extraction reactor; Metrohm 877 potentiometric titrator, 743-Rancimat edible oil oxidation stability tester; 7890A/5975C gas chromatography-mass spectrometry Agilent Technology Co., Ltd; solid-phase microextraction handle, PDMS/DVB extraction head, 
Factory.
1.2 experimental method
1.2.1 sesame samples are prepared to remove sesame seeds and remove impurities such as sand and dust. In order to simulate the state of newly harvested sesame, 1000 g sesame seeds were sprayed with 140 mL deionized water evenly, sealed in plastic bags and placed in a constant temperature and humidity box at 4 C for 48 hours, shaking evenly every 5 hours, so that the moisture was fully absorbed into the sesame interior, and the reduced sesame samples with moisture content of 11.4% (wet base) were obtained. Spare.

Effect of microwave drying on quality characteristics of sesame seeds

ABSTRACT: The effects of microwave drying equipment and drying time on moisture content, germination rate, acid value and peroxide value of sesame oil were studied. The volatile components of sesame treated were studied by solid phase microextraction-gas chromatography-mass spectrometry.
The results showed that the moisture content of sesame decreased rapidly within the first 20 minutes of drying at temperatures below 90 (?) C. With the prolongation of drying time over 20 minutes, the water loss rate of sesame gradually slowed down. Microwave drying had a destructive effect on the germination rate of sesame. Within the first 20 minutes of drying, when the temperature was below 80 C, the effect of drying temperature on the acid value and peroxide value of sesame oil was not significant (p > 0.05), while the acid value and peroxide value of sesame oil were significantly affected when the temperature was above 80 C (p < 0.05); with the increase of drying temperature, the main volatile component of dried sesame was alkanes. The contents of category, naphthalene and phenols decreased and aldehydes increased.
Key words: Sesame microwave drying, solid phase microextraction, gas chromatography-mass spectrometry, volatile components
Sesame is rich in nutrients and contains more than 50% oil. Besides fat and protein, it also contains lignans such as sesame phenol and sesamin, and unsaturated fatty acids such as oleic acid and linoleic acid.

2018年11月2日星期五

Microwave drying characteristics and drying model of longan pulp

ABSTRACT: The effects of different microwave power density (P/m) on water ratio MR, water loss rate and drying time of longan pulp during drying were studied. The results showed that the microwave drying equipment of longan pulp was a slow drying process controlled by internal moisture diffusion.
Seven common food thin-layer drying models were used to fit the experimental data nonlinearly. By comparing the determination coefficient R2, root mean square error RMSE and chi square 2, the results showed that Midilli model was the best model for describing longan pulp microwave drying. The results show that the effective diffusion coefficient Deff increases with the increase of microwave power density. The value of Deff is between 0.7057 *10-9~1.8 *10-9 m2/s and the average activation energy is 1.266 W/g.

Optimization of microwave drying technology for balsam pear


[Abstract] The water loss characteristics of Balsam Pear during microwave drying were studied by single factor experiments of microwave drying equipment, slice thickness and sample loading. The drying conditions of balsam pear were optimized by response surface analysis of three factors and three levels, and the regression model was established based on the water loss rate, electricity consumption and sensory score of balsam pear. .
The results showed that microwave power and sample loading had significant effects on water loss rate, sample loading had significant effects on electricity consumption, and microwave power had significant effects on sensory score of balsam pear. When microwave power is 480 W, slice thickness is 0.59 cm and sample loading is 62.86 g, the water loss rate is 3.08 g/min, the power consumption is 2.38 kW.h/kg, and the sensory score is 9.33.
Keyword: bitter melon microwave drying process optimization response surface analysis

Microwave drying characteristics test of Litchi chinensis

The original average moisture content of fresh litchi fruit after harvest was 79.27% (w.b) by constant temperature box method.
microwave drying equipment
Litchi is a whole fruit with shell drying. In hot air drying, the disadvantageous phenomenon affecting the quality of litchi drying is shell cracking, which is easy to occur within a few hours after the beginning of drying. Due to the heating characteristics of microwave drying equipment, under microwave irradiation, the internal moisture of litchi rapidly vaporizes to form steam pressure, which drives the water to be removed from the litchi.
In the early stage of drying, litchi has a high moisture content, which is a strong driving force and easy to burst the shell, which has been confirmed in the preliminary experiments. In addition, the whole litchi is heated by microwave to form a volume heat source. The temperature of litchi rises rapidly, which can easily cause the loss of sugar and excessive drying of the pulp of litchi.